WIN-WIN PACK Troubleshooting Guide for Machine Issues

2025-01-06

Machine Not Energized

If the machine is not receiving power, the primary cause is usually related to the power supply. Ensure the power cord is properly connected and the power switch is turned on.

Sealing Knife Malfunctions

When the sealing knife fails to operate, there are several potential causes:

- **Air Supply Issues**: Verify that the air supply is connected and the air pressure is adequate. Adjust the air pressure if necessary.

- **Transverse Sealing Lock**: Ensure the transverse sealing is not locked; unlock if it is.

- **Solenoid Valve Failure**: Check the solenoid valve and replace it if it is defective.

- **Warning Lights**: If warning lights are flashing, reset the alarm button to clear the alert.

Packaging Material Off Tracking

If the packaging material tracks improperly during machine operation:

- **Position Adjustment**: Adjust the position of the packaging material.

- **Material Specifications**: Use packaging material that meets the correct specifications.

- **Material Handling**: Ensure the material is pulled according to the provided sketch.

- **Capsule Wheel Angle**: Adjust the angle of the capsule wheel to the proper setting.

- **Allowance Parameter**: Increase the parameter for the before allowance if it is too small.

Waste Fracture Issues

Waste fracture can occur due to several factors:

- **Material Specifications**: Choose packaging material that meets the correct specifications.

- **Off-Tracking Material**: Correct any issues with the material tracking off course.

- **Material Handling**: Follow the sketch for proper material pulling.

- **Counterweight Hammer**: Adjust the weight of the counterweight hammer if it is too heavy.

Broken Seal

A broken seal can result from:

- **Air Pressure**: Adjust the air pressure if it is too low.

- **Temperature Settings**: Ensure the temperature is set appropriately.

- **Damaged Components**: Replace any damaged high-temperature tape and silicone sealing strips.

- **Carbon Deposit**: Remove any carbon deposits from the edge sealing knife.

- **Spring Pressure**: Adjust the spring pressure to the correct level.

- **Broken Knife**: Replace the edge sealing knife if it is broken.

Temperature Anomalies

Temperature anomalies can arise from:

- **Loose Connections**: Tighten any loose connections in the cables.

- **Broken Heating Tube/Thermocouple**: Replace the heating tube and thermocouple if they are broken.

- **Solid-State Relay**: Check and replace the solid-state relay if it is defective.

- **Thermostat Issues**: Replace the thermostat if it is not functioning properly.

Prevent Cut Exception

If there is a prevent cut exception:

- **Sensor Sensitivity**: Adjust the sensitivity of the prevent cut sensor.

- **Packing Space**: Adjust the diameter of the back margin to provide adequate space for packing.

- **Magnetic Reed Switch Position**: Correct the position of the magnetic reed switch if it is improperly placed.